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Readying the Runway

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September 02, 2025

Production 

Getting sustainable aviation fuel airborne requires not only technological innovation, but also coordinated problem-solving. SAF Magazine checks in on the progress made on the Minnesota SAF Hub.

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An Alternative Pathway to Sustainable Aviation Fuel

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By Alexei Beltyukov and Stephen Sims

September 02, 2025

With mounting global pressure to reduce carbon emissions, developing and scaling up sustainable aviation fuel production has become increasingly urgent.

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Coprocessing allows refineries to integrate renewable feedstocks, meet regulatory mandates and tap into new revenue streams without overhauling existing infrastructure.

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Sustainable aviation fuel production is currently both dominated and limited by HEFA—how can we scale it to meet demand?

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Foot on the Gas

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By Anna Simet

March 11, 2025

Despite the challenges it currently faces, the bio-based diesel industry is building on its successes and is ready to battle.

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The U.S. EPA on Nov. 16 released updated RIN data, reporting that nearly 2.11 billion RINs were generated under the RFS in October, up from 1.81 billion generated during the same month of last year.

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Conestoga Energy and SAFFiRE Renewables LLC announced on Nov. 16 their agreement for Conestoga to host SAFFiRE’s cellulosic ethanol pilot plant at Conestoga’s Arkalon Energy ethanol facility in Liberal, Kansas.

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Officials at Calumet Specialty Products Partners L.P. discussed the company’s proposed plans to boost sustainable aviation fuel (SAF) production at its Montana Renewables biorefinery during third quarter earnings call, held Nov. 9.

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SATORP, platform jointly owned by Aramco (62.5 percent) and TotalEnergies (37.5 percent), has for the first time in the MENA region successfully converted used cooking oil through coprocessing into ISCC+ certified SAF.

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U.S. biofuels operable production capacity was up slightly in August, with a small gain for ethanol, according to data released by the U.S. EIA on Oct. 31. Feedstock consumption was down slightly from the previous month.

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Phillips 66 has confirmed the renewables conversion of its refinery in Rodeo, California, is progressing on schedule with startup expected in Q1 2024. Once fully operational, the facility will have the capacity to produce 800 MMgy of renewable fuels.

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NREL: Midwestern electrofuels could become energy superheroes

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By Zia Abdullah, laboratory program manager, National Renewable Energy Laboratory

November 28, 2023

NREL research demonstrates how carbon dioxide captured at Midwestern ethanol plants could be processed with electrolyzers powered by wind energy to produce electrofuels, specifically sustainable aviation fuel (SAF).

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Valero Energy Corp. released Q3 financial results on Oct. 26, reporting significantly higher earnings and production volumes for its ethanol segment. Renewable diesel sales volumes were also up and the company’s SAF project remains on schedule.

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Neste Corp. released third quarter financial results on Oct. 26, reporting a 40 percent increase in comparable EBITDA for its Renewable Products segment. Margins and sales volumes for renewable diesel and SAF were also up.

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The call for presentation abstracts for the 17th Annual International Biomass Conference & Expo, produced by Biomass Magazine, is now open. The event will take place March 4-6, 2024, at the Greater Richmond Convention Center in Richmond, Virginia.

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Nearly 1.95 billion RINs were generated under the RFS in September, up from 1.73 billion generated during the same month of 2022, according to data released by the U.S. EPA. Total RIN generation for the first nine months of 2023 was at 17.41 billion.

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Honeywell and GranBio Technologies on Oct. 10 announced that they will combine Honeywell’s ethanol to jet (ETJ) technology with GranBio’s cellulosic ethanol AVAP technology to produce carbon-neutral SAF from biomass residues.

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The Council of the European Union on Oct. 9 adopted regulations for the ReFuelEU initiative. The new law aims to boost both the demand for and supply of sustainable aviation fuel (SAF) within the European Union.

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NREL process makes SAF from wet waste

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By U.S. Department of Energy

November 28, 2023

Wet waste—including food waste, manure, sewage, and inedible fats, oils, and greases—is a large source of methane emissions. NREL scientists have created a biorefining process that can convert that material into SAF.

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Operable biofuels production capacity in the U.S. expanded slightly in July, according to data released by the U.S. Energy Information Administration on Sept. 29. Feedstock consumption was up when compared to both the previous month and July 2022.

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The Federal Aviation Administration on Sept. 25 launched a new competitive grant program that, in part, can support projects to add sustainable aviation fuel (SAF) production capacity to existing renewable diesel and ethanol plants.

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Portugal-based energy company Galp SGPS S.A. and Japan-based Mitsui & Co. Ltd. on Sept. 25 announced plans to form a joint venture that will develop renewable diesel and SAF capacity at Galp’s existing refinery in Sines, Portugal.

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The U.S. DOE has released a RFI to better understand the challenges facing critical elements within SAF supply chains. The agency is specifically seeking input from industry, academia, research laboratories, government agencies, and stakeholders.

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The U.S. EPA on Aug. 21 released data indicating nearly 2.04 billion RINs were generated under the RFS in August, up from 1.84 billion generated in August 2022. Total RIN generation for the first eight months of the year reached nearly 15.45 billion.

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LanzaJet and Technip Energies on Sept. 19 announced an agreement to strengthen their exclusive collaboration to support the global deployment of the LanzaJet Alcohol-to-Jet (ATJ) Process technology for the production of SAF.

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VARO Energy on Sept. 7 announced the construction of a large-scale sustainable aviation fuel (SAF) manufacturing facility at the Gunvor Energy Rotterdam site, investing $600 million with the aim of helping its airline customers decarbonize.

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Lummus Technology has announced the commercial availability of its ethanol-to-SAF process technology. The technology provides operators with a large-scale, commercially demonstrated solution to reduce the aviation industry's GHG emissions.

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Through the GREATER MSP Partnership, Bank of America, Delta Air Lines, Ecolab and Xcel Energy have established the Minnesota SAF Hub – the first large-scale SAF Hub in the U.S. committed to scaling SAF production.

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More than 1.98 billion RINs were generated under the RFS in July, up from 1.71 billion generated during the same month of last year. Total RIN generation for the first seven months of 2023 reached 13.4 billion.

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Pertamina, a national energy company in Indonesia, has successfully condcuted static tests on sustainable aviation fuel (SAF) on CFM56-7B jet engines commonly used in commercial aircraft at GMF Aeroasia's Test Cell facility.

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